Shop-Floor Digitalization

Use data to make press lines transparent, traceable and predictable, connecting Qigong robots and turnkey equipment in a closed digital loop from machines to management.

Digital Solutions

Make Production Lines Visible, Measurable and Optimizable

Drawing on advanced smart manufacturing practices, we provide MES and predictive maintenance capabilities for stamping and automated production lines, reducing downtime risks and improving delivery and quality stability.

Press-Line MES

Manufacturing execution systems through information technology and on-site control coordination, linking planning, process, equipment, and quality data, real-time monitoring and closed-loop management of manufacturing processes, suitable for multi-station stamping lines and connected robot production lines.

Production planning and work order issuance, real-time collection of cycle time and output
Process traceability, batch and mold/equipment association, meeting quality accountability requirements
Equipment status, alarms, and OEE dashboard, support quick decision-making on-site
Reserved integration capability with Qigong control system, host computer, and factory ERP

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Predictive Maintenance & Digital Twin

Combining sensor data, operation history, and modeling analysis to identify abnormal trends before faults occur; digital twins validate cycle time, interference, and maintenance strategies in virtual environments, shortening debugging cycles and extending critical component lifespan.

Servo, vacuum, pneumatic, etc. critical signal collection and health assessment
Predictive maintenance based on trends and thresholds, reducing unplanned downtime
Virtual production line and equipment model, assisting in die change and program validation
Maintenance knowledge accumulation, supporting remote diagnosis and spare parts strategy optimization

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Chinese MES

MES system operation page illustration

The following is drawn by our siteTypical interface functions of domestic Chinese MES(first image isShop floor control screenOverview; the rest are PC-end operation page layout illustrations, not screenshots of any brand software, nor AI-generated images. Used to illustrate commonly used press production lines.Large Screen Kanban, Work Orders, Equipment and TraceabilityLayout as shown; actual menu, fields, and permissions are based on the MES vendor and project configuration you select.

Schematic of the MES Workshop Central Control Screen: Production Line Status, Main Trend Area, and Alarm Scrolling — MES central control screen Overall workshop overview, full factory cycle trend, and alarm events displayed on a single screen, suitable for dispatch room and production line large displays

Work order management · Dispatch and reporting

Work Order Number	Product Name	process	Planned Quantity	completed quantity	Status
MO-20260411-008	Seat track bracket	Press Line	2000	1642	In Production
MO-20260411-007	Battery housing cover	multi-station	1500	1500	Completed
MO-20260410-031	Home Appliance Panels	Single-Bar Line	800	520	Pending Die Change

Work order / Dispatch / Reporting Maintain work order status, process progress, and reporting data via a Chinese interface, seamlessly integrating with ERP planning.

Equipment Management · Operation Monitoring and Alarm

Equipment Name	Equipment Code	current status	Downtime Today (min)	Recent alarms
3-axis Transfer Robot #1	EQ-RBT-A301	Running	6	—
Press machine 800T	EQ-PRS-8002	Running	18	Low Lubricant Level
3-in-1 Feeder	EQ-FDR-01	Stopped	32	Material strip needs to be replaced when used up

Equipment Monitoring and Alerts Unified view of equipment status, downtime, and alarm information on the operation page, supporting MES and maintenance closed-loop management

Quality traceability · Batch / serial number query

Time	process	equipment	Operator	Die Number	result
10:22:08	press 1	800T-02	Wang*	M-JG-118	Passed
10:24:51	press 2	500T-05	Wang*	M-JG-119	Passed
10:27:33	Off-line Inspection	Inspection Table-1	Li*	—	Released

Traceability Query Operation Page View processes, equipment, molds, and inspection results by batch or serial number, meeting customer factory audit and accountability requirements.

Value Realization

Works with Your Existing Qigong Equipment

Integrated planning of digital and automation layers to avoid the issue of 'equipment installed but data not connected.'

Transparent Operations

Production, downtime, quality events clearly visible, reducing verbal communication and table statistics

Closed-Loop Traceability

Link workpieces, batches, equipment, and process parameters, quickly locate abnormal stations.

Proactive Maintenance

Shift from 'repair when broken' to 'prevent before it breaks', reduce unexpected downtime losses.

Continuous Improvement

Data accumulation supports cycle time optimization, energy consumption and maintenance strategy iteration

Need an Integrated Automation and Digitalization Plan?

Our engineers can combine robots, feeders, material racks, and control systems to assess MES interfaces, data collection points, and implementation paths for you.

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Connected Manufacturing

Scan to Connect · Digitalization Advice

Scan to add us on WeChat or follow us on Douyin for solution assessment and integration advice.

Official WeChat

Direct Communication · Project Coordination

Official Douyin

Case Studies and Production Line Reality